Services
Services
Process Conceptual Engineering and Plant Optimization Studies
Techno-commercial Feasibility & Due Diligent studies with Project Cost Estimate
Offshore Engineering
Climate Engineering
Energy Transition Technologies
Front End Engineering Design, Project Cost Estimation and Tender Preparation
Detailed Engineering and Plant Design
Technical Procurement & Construction Support
Plant commissioning / start-up
Diagnostic Troubleshoot of the existing plants through scientific methods and improve profitability and reliability ensuring energy efficiency and reducing the operating costs.
Revamp / modification / modernization / expansion of the existing plants Pilot Plant Design, Engineering and Commercial Plant design based on the laboratory / bench-scale results through a scientific approach minimizing the risks and maximizing the change of success.
Our deliverables including but not limited to the following:
1. Process Conceptual Scheme
2. Process Flow Diagrams with material and energy balance
3. Process Description
4. List of Equipment and Electrical users
5. Utility summary & Effluent Summary
6. Piping and Instrumentation Diagrams
7. Process Control and Safety Interlock description
8. Data Sheets for equipment, packages, valves, piping specialty items, Electrical equipment
9. Data Sheets for Field instruments including control valves, transmitters, MOVs, Analyzers
10. Conceptual Plot Plans & Equipment Layout
11. Piping Material Specifications
12. 3D Modeling 30%, 60% & 90%
13. Piping GA drawings and ISOs with MTO
14. Technical Specifications for Mechanical, Piping, Instrumentation and Electrical Items
15. Multidisciplinary Material Take-Off / Bill of Quantities
16. Material requisitions, Technical Bid Evaluations, Vendor data incorporation during detailed design.
17. Any other deliverables as per the specific project requirements
IMMK Chemical Technology Services and Engineering Solutions:
1. Chemical Technology development based on Lab reaction chemistry and conversions:
Ascertaining proof of concept, evaluating thermodynamics / chemical kinetics, conceptualizing the process scheme, configuring the plant, performing process simulation, designing pilot plant, testing for data collection, Scaling-up, Integrating energy, Optimizing & carrying out FEED, estimating project cost, carrying out detailed design and project execution for demonstration / commercial plant with maximum probability of success and minimal investment and risk.
2. Existing Process Plant Improvement and Re-optimization:
Improving the existing operating chemical plants by re-optimization, replacing obsolete equipment with efficient equipment available in the market, providing missing instrumentation and control, recovering waste heat, converting batch process in to continuous, integrating energy & power ensuring better reliability of the plant, increased yield, better operational control, enhanced safety and minimal life cycle cost of ownership.
3. Front Engineering Design (FEED):
Process conceptualization, design of reactors network and separation trains, process simulation with material and energy balance, heat - power integration, detailed equipment design, optimization, preparation of PFDs, P&IDs, Datasheets, equipment specifications, conceptual plot plans and equipment layouts, process control architecture, electrical single line diagram, architectural drawings, project cost estimation including Capex / Opex cost and reconfirmation of investment decisions for gross root / up-gradation / retrofit projects based on licensor provided process design inputs.
4. Integrated membranes systems and processes:
Selection / optimization of hybrid & integrated membrane systems consisting of conventional membranes, membrane bio-reactor, ceramic membranes, carbon molecular sieves, zeolite molecular sieves considering membrane processes for pressure driven separation operations such as micro / nano filtrations, reverse osmosis, temperature driven membrane distillation, osmotic / concentration driven gas separation and charge driven electro-dialysis based on dissolution in membrane, diffusion, membrane interior / interaction materials, structures, modules (spiral wound, hallow fibers, & plate & frame), fouling (bio-fouling, mineral scaling & particulate fouling), understanding mechanism (kinetics, adsorption & precipitation) with the objective of improving the process performance in terms of product quality, plant compactness, environmental impact and energy savings.
5. Chemical Product Design & Process Synthesis Program (CPDPSP):
Providing scientific foundations, deep knowledge and sound skills in chemical product design & process synthesis to chemists, young chemical engineers, professionals, project engineers and managers. The CPDPSP will be based on Cognitive Load Theory (CLT) designed with multiple media instructions and learning tool, to reduce intrinsic cognitive load, minimize extraneous cognitive interference and maximize germane cognitive load by providing multiple mental models through appropriate chemical technology concepts and process engineering schemas enhancing working memory and transfer of expert knowledge in to long term memory facilitating rapid retrieval & spontaneous problem solving skills.
6. Employment Enabling & Professional Development Program (EECPDP):
Employment Enabling & Professional Development Program with competency measurement & mentoring process in Engineering, Project Management, Plant Operations, Enterprise Resource Planning (ERP), Business operations including but not limited to economics, management, project engineering, design, production / manufacturing, supply chain, cost accounting, marketing & financing with effective business communication, critical thinking and problem solving skills through hands-on practice, practical exercises, project work using respective software tools.