Kumar Goud Mulemane
Founder Member of IMMK, Chemical Process Technology and Plant Design Specialist
CAREER OVERVIEW
Kumar Goud Mulemane, founder member of IMMK Chemtech Private Limited, has over 40 years of project engineering and execution of varied industries like port and terminals, LNG, container terminal, regas terminals, FSRU, floating production units, oil and gas platforms, Oil and Gas field development, refinery, petrochemicals, fertilizers, pigments, speciality chemicals, solar and thermal powerplants. He is a Chemical and Petroleum Engineer by formal qualifications and acquired experience in multi-disciplinary project development activities including process, technology, mechanical, piping, layout, instrumentation, electrical, HVAC, civil and structural, firefighting. He has gained deep and hands on experience in project management including contract management, project cost estimation, financial analysis, construction supervision, plant commissioning. He leads the Process and Plant design and development specialist assignments for IMMK delivering services in Project Development, Investment Support, for onshore and offshore projects.
Kumar Goud Mulemane has successfully implemented several types of projects, which includes, techno-commercial feasibility studies, master/investment planning, Conceptual studies, basic engineering, front end engineering design, detailed design, technical procurement, logistics planning, basic contracting strategies, construction supervision, commissioning and project close-outs. His main area of expertise is in project development of onshore and offshore facilities from concept to commissioning including feasibility and economics, financial/logistics modelling, process design, contracts and project management. Under project management, span of functional experience includes all aspects of planning and controlling of project cost, schedule and scope.
DOMAIN OF EXPERIENCE:
Oil and Gas upstream including flow lines, pipelines, crude / gas treatment, natural gas processing etc.
Cryogenic Technologies including LNG liquefaction
Cryogenic terminals including FSRU / Onshore LNG Regas Terminals / Ammonia Terminals
Midstream Refinery / Down Stream / Sulphur Recovery Units
Petrochemicals / Polymers (PP / PE / HDPE / LLDPE)
Caustic - Chlorine (Electrolysis Membrane cells)
Fertilizers including Urea / Ammonia / CO2 Recovery Plants
Heavy Water Project -Sulphide bi-thermal process
Vegetable Oils / Chemicals / Pigments / Surfactants
Pollution control systems
Climate Engineering
Off Sites & Utilities including Tank farms & Power Plants (Solar and Thermal).
Specific skills and experience include:
Process Conceptualization and process plant configuration
Techno-commercial Feasibility studies
Front End Engineering Design
Economic evaluation, investment planning and Cost-benefit analysis
Process, Technology and Plant Design
Detailed design
Strategic positioning and value proposition
Risk Management
CAPEX and OPEX estimation
Financial Model, scenarios and sensitivities
Tendering support and contracting
Renewable Energy Solutions
Recycling technologies for waste plastics and bio-mass
WORK EXPERIENCE
20 July 2022 till date: Founder member director of IMMK Chemtech Private Limited
18 Nov 2021 till 30 June 2022: Advisian, Worley Group, Singapore
Designation : Process & Project Engineering Manager
Responsibilities : Project Engineering and Management Consultancy
Projects worked on:
Pre-FEED for LNG Bunkering facility, onshore Singapore LNG Terminal to VLCC / crude oil ship berthed at the jetty, including process conceptualization, PFD, material and energy balance, dynamic simulation (pressure and temperature profile in the LNG fuel tank during bunkering, P&ID, Process Description, Process control and safety interlocks, Simultaneous Operation philosophy, Hazardous area classification, Pressure drop calculations, Bunkering LNG feed pump data sheet, Data sheet for bunkering arm / hose, HAZID and Risk Assessment.
Pre-FEED for LNG Truck Loading facility, LNG transfer from FSRU through 1.5 KM cryogenic pipeline, buffer storage tank, LNG truck lading bays with custody transfer mass flow meter package at Gas Natural Acu (GNA), Port of Acu, Rio De Janeiro, Brazil. The activities / deliverables consist of process conceptualization, PFD, material and energy balance, dynamic simulation (pressure and temperature profile in the LNG buffer tank, Process Description, Process control and safety interlocks, Pressure drop calculations, LNG Truck loading pump data sheet, Data sheet for LNG truck loading arm skid, HAZID and Risk Assessment.
LNG Storage Tanks (2x260,000 M3, full containment) and LNG Truck Loading (for bays) Plot Plan development for Singapore LNG Terminal, considering Process, Piping, Safety separation distances, fire-protection and O&M requirements.
Floating Production Unit of Husky-CNOOC Madura Ltd, Indonesia consisting of sub-sea pipelines, risers / jumpers’ connection, Hull with marine facilities, top facilities consisting gas / liquid separators, compressors, gas dehydration (drying), custody metering package: Technical Due Diligent Study consisting of review: technical, engineering, procurement, construction and commissioning and financial modeling.
Duri Steam Flood Heavy Oil Field in Riau Province, Sumatra, Indonesia, operated by PT. Chevron Pacific Indonesia: Technical Due Diligence on Oil production, steam and power consumption, O&M and capacities compatibility of steam and power generation units in line with the Duri field requirements.
Sep 2016-Nov 20 (10): MMK Chemical Technology Solution (mmkchemtech.com)
Period: September 2016 to November 17, 2020
Designation: Director (Proprietor)
18-Dec-19 till 31-May-19: Deputed to Integrated Project Services Mehtalia, Mumbai
Responsibilities : Project & Engineering Management for Pentaerythritol plant of Perstorp
Aug 19 till 18 Nov 20: Developing process & modular plant design for catalytic monomerization of multiple plastics wastes to chemical feedstock.
Mar19 to July 19: Deputed to Worley Energy / Chemical / Resources (Hyderabad) as a
Senior Technical Advisor from MMK Chemical Technology Solutions
Responsibilities: FEED / EPC Tender for Hong Kong Offshore LNG Terminal Project
Sep. 16 to Mar. 19: Deputed to BLACK & VEATCH India Private Limited, Mumbai as a Senior Technical Advisor from MMK Chemical Technology Solutions
People Reporting: Engineering management, Disciplines (process, piping, machineries, equipment, electrical, instrumentation & control, civil & structure), Procurement & Construction.
Responsibilities: LNG Regas Terminals (FSRU/onshore) EPC operations including commissioning, Proposal Engineering / Value Engineering in terms of Capex & Opex optimization, filling design gaps in the schemes provided by clients and making value propositions. Front End Engineering Design, Plant design optimization, advising the BLACK & VEATCH management EPC team regarding winning and robust execution strategies with risk mitigation approaches. Supporting EPC projects execution
List of Projects executed in Black & Veatch:
LNG Regas Terminal IOCL Ennore Terminal, Tamil Nadu, India (under execution)
LNGC FSRU / Jetty Top Facilities for Swan Energy Limited (Under execution)
-------------------------------------------------------------------------------------------------------------------------------
Company (9): TECHINT India Private Limited, Thane (Mumbai)
Period: February 2010 to July 2016
Designation: Director (Board Member) Engineering & Business Development
People Reporting: All Engineering Disciplines (process, piping, machineries, equipment, electrical, instrumentation & control, civil & structure), project engineering, project planning & document control.
Responsibilities: Setting-up of the company from scratch, resource planning / recruitment, training & development, business development, proposal preparation, process conceptualization, basic engineering, detailed design, cost estimation, basic project engineering management, planning, progress monitoring and execution meeting quality, schedule & cost / budget.
List of projects executed: LNG Terminal, Dunkerque, France; Sulphur handling terminal, Gasco, Abu Dhabi; Crude oil processing plant, KJO, Saudi Arabia; Coke / liquid sulphur handling facility, Aramco, Saudi; Molten salt treatment facility, SQM, Chile; Iso-butanizer de-bottlenecking project, LyondellBasell, Netherland;Thermal power plant, Pesqueria, Mexico; Supercritical power plant, El Ain El Sokhna, Egypt; Methanol Project FEED, Indorama, Nigeria; Hot rolling mill, TENARIS, Bay city, USA
-------------------------------------------------------------------------------------------------------------------------------
Company (8): Chemtex Global Engineers Private Limited, Mumbai
Period: July 2007 to February 2010
Designation: Vice President Engineering & Procurement
People Reporting: Engineering Disciplines (process, piping, machineries, equipment, electrical, instrumentation & control, civil & structure), Inspection engineers and Procurement team.
Projects Engineered: Cellulose Acetate Project, Sichuan Push Acetati, Yibin, PR China; Condensate Pumping system, ABB S.p.A, Milan (Sonotrac, Algeria); Diesel / Gasoline upgradation project, IOTL/IOCL, Gujarat;
KNO3 Plant, ABB/SQM Chile; Sawan Gas Field Compression station, ABB/Pakistan; Marathon ULSD Project, BMCD, US;
Maleic Anhydride Revamp Project, PSI/NOC Japan;
Sulphur recovery project, HPCL, Vizag, India.
-----------------------------------------------------------------------------------------------------------------------------
Company (7): Tecnimont ICB Private Limited, Mumbai
Period: July 2000 to July 2007
Designation: Vice President (Process Services)
People Reporting: Engineering Disciplines (process, HSE, commissioning, utilities)
Projects Engineered: LNG Regasification terminal, Shell, Hazira, India; PP IOCL, Panipat; PP Project, Daiching, China; PP Project for Plock Poland; HDPE Project, Plock Poland; CO2 Recovery plants, IFFCO, India; Urea Plant Revamp, PIC, Kuwait; Urea Plant Revamp, RPC, Iran; Sulphur export facility, Takreer, Abu Dhabi;
-------------------------------------------------------------------------------------------------------------------------------
Company (6) : Granherne & Co. LLC, Muscat (Worked for PDO, Oman)
Period: September 1998 to May 2000
Designation: Principal Process Engineer
Projects Engineered: Oil & Gas upstream oil field facilities at Burhan / Qarnalam / South / North Oman (Petroleum Development of Oman joint venture with Shell) facilities including flowlines, Manifold, cross country pipeline, Gas compressor stations, gas treatment, pumping stations etc.
-------------------------------------------------------------------------------------------------------------------------------
Company (5): UHDE India, Mumbai, (now it is known as ThyssenKrupp solutions)
Period: July 1989 to March 1992 & April 1993 to September 1998
Designation: Dy. General Manager (Process & Project Engineering Mgt.)
Projects Engineered: Caustic Chlorine projects of PACL/GACL, Cryogenic Ammonia storage for Coromandel, RCF, Godavari Fertilizers & chemicals, HDPE project, IPCL, Gujarat, Refinery relocation project, Nagarjuna
-------------------------------------------------------------------------------------------------------------------------------.
Company (4): Brown & Root, Saudi Limited, Saudi Arabia
Period: April 1992 to March 1993
Designation: Principal Engineer
Responsibilities: Process conceptualization, equipment sizing, basic engineering, detailed design and project cost estimation.
Projects executed: Ras Tanura Refinery Up-gradation Project, Saudi Arabia
-------------------------------------------------------------------------------------------------------------------------------
Name of company (3): Gharda Chemicals Limited, Mumbai (Dombivali)
Period: August 1988 to July 1989
Designation: Senior Engineer
Responsibilities: Process conceptualization, equipment sizing, basic engineering, detailed design, procurement, inspection, testing, construction supervision, commissioning of the plant facilities.
Projects executed: Pilot Plant for Amines, Tank farm for Methanol & Ammonia and Incinerator for toxic waste for specialty chemical plant
-------------------------------------------------------------------------------------------------------------------------------
Company (2): Batliboi & Company Limited, Surat / Udhna, Gujarat
Period: June 1987 to July 1988
Designation: Design Superintendent (Air pollution control equipment / system)
Responsibilities: Process & mechanical design, procurement, fabrication, inspection & testing and commissioning of air pollution control system consisting of scrubbers, fans & bag filters systems
Projects executed: Chlorine gas scrubbing system for GACL, Bag filters with for Dabur India, impingement plate scrubbing system and blowers.
-------------------------------------------------------------------------------------------------------------------------------
Company (1): BARC Training School Mumbai / Heavy Water Project, Kota, India
Period: September 1980 to June 1987
Designation: SO/SD, Superintendent (Heavy Water Plant, Kota) training
Responsibilities: in Nuclear Engineering, Heavy water bi-sulphide plant design modifications, commissioning, O&M & technical services.
Qualifications, affiliations and significant achievement:
B. Tech (1980), Chemical Engineering, NITK, Surathkal, Karnataka, India
Certificate course in Intellectual Property Rights (Delhi Law Institute) and studied Indian Patent Act 1970 and later amendments along with Patent Rules
NTPEL Online Certification course in Constitution of India & Environmental Governance, Administrative and Adjudicatory process
Training in AI tools (Data Science, Machine Learning and Deep Learning using R & Python Programming languages.
General Management (company sponsored)
Studied Indian Contract Act 1872, Indian Evidence Act 1872, Law of Torts, Indian Patent Act 1970 with Patent Rules and later Amendments and Indian Arbitration Act 1996 with later amendments and Competition Act 2012 and later amendments (self)
Project Management, Financial Management& Cost Accounting (self)
Certified Corporate Directorship, from Institute of Directors, India
Served as Member of Board of Studies, MIT Academy of Engineering, Pune (16 -20 and now member of Academic Council
Patent pending on Continuous Ethoxylation Process consisting of Mini-tube Multi-tube Multi-coil scalable reactor system based on Process Intensification, minimum inventory, Minimum Capex and Opex and enhanced safety (Published by patent office on March 15, 2017, under examination).
Presently pursuing online Corporate Law Course from NLU Bhopal
Published a paper in International Journal of Engineering and Technology (IJERT) on Climate Engineering: “Scientific Solution to Decelerate Climate Warming”